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Induction Wire Heating

Optimizing Induction Wire Heating

Uniformity and repeatability are critical factors for manufacturers. At Ajax TOCCO, our induction wire heating equipment addresses these concerns, offering the necessary uniformity and reliability required for heating processes. Discover why manufacturers encounter challenges when heating smaller parts and find the solutions below.

Finding the right heating speed: Properly feeding the wire into the coil at the correct speed is crucial.  Careful control of the feeding speed is essential to ensure optimal heating.

  • Balancing heating time
  • Coil design considerations
  • Experienced professionals develop their own settings, fine-tuning power-to-speed ratios and adjusting the induction heater's output power to precisely match the wire's feeding speed.

At Ajax TOCCO, we understand the complexities of wire heating and offer tailored solutions to help you optimize your processes.

Wire Heating

 

Wire Heating Pacer T Compactt HMI Power Screen

 

Wire Heating
Wire Heating Pacer T Compactt HMI Power Screen

Revolutionize Your Wire Heating Process Today!

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Wire Market Segments

Wire heating is used for a variety of market segments of ferrous and nonferrous wire. Below are some typical applications for induction wire heating:

  • Barbed wire 
  • Braided ferrous wire, cable, or strip
  • Chain (except forged, cast, or sprocket chain) 
  • Fabricated wire products
  • Pre-stressed concrete wire cable/rebar
  • Banding operations
  • Chain (except forged, cast, or sprocket chain)
  • Electronic, PC, and stranded cable and wire 
  • Household articles wire 
  • Nails, fasteners, and spikes 
  • Stranded non-ferrous wire, rope, cable, or strip
  • Wire tinning
  • Preheat for co-extrusion
  • Varnish and glass tape curing

wire heating market segments

Induction Heating Resources

Access valuable resources, technical documentation, and expert support to enhance your understanding and implementation of Ajax TOCCO's Wire Heater technology.

Tom Illencik Retires - Matt French New President

Tom Illencik Retires - Matt French New President

Oct 08, 2024 by Ajax TOCCO Magnethermic

After 40 years of service, Tom Illencik retires and passes the role of President to successor, Matt French

E-Motor Brochure

E-Motor Brochure

Oct 04, 2024 by Ajax TOCCO Magnethermic

Induction Heating for Electric Motor Manufacturing Applications Brochure

Ajax TOCCO Magnethermic Corporation Quality Certificate

Ajax TOCCO Magnethermic Corporation Quality Certificate

Dec 15, 2022 by Ajax TOCCO Magnethermic

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