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6716 - Aging Furnace

 

Aging Furnace


Enhanced Features:



• Microprocessor based temperature controller, with integrated  Automatic tuning, and PID (Proportional band, Integral time, Derivative time)
• Honeywell digital chart recorder
• Allen-Bradley touchscreen
• Local 30 amp disconnects for each 3 phase motor
• Custom program "recipes" for heat treating a variety of parts
• Maxon Ovenpak® burners
• FM, IRI, and NFPA compliant gas pipetrains
• Custom part racks, and load car
• Custom pit mounted car drive with Allen-Bradley variable frequency (variable speed) car drive motor
• Centralized lubrication system
• Plug type New York Blower fans, for ease of maintenance
• Electro-pneumatically operated, quick-open, vertical lift doors
• Customer specified paint

Aging Furnace
The oven (partial) you see is in the stages of disassembly for shipping.  It is a (3) three zone, gas fired, BATCH TYPE AGING FURNACE with a lift door.  This unit is capable of processing 100,000 lbs. of aluminum per hour.  The customer also purchased a car, a pit mounted car drive system, and a remote operator interface with an Allen-Bradley touch screen.  The oven effective workspace is approximately 33 feet long X 8 feet wide X 9 feet high. The oven itself is approximately 37 feet long X 15 feet wide X 23 feet high to the top of the door lift mechanisms.  The entire system with oven, cart, track, and drive covers is approximately 86 feet long.

Specifications:


TEMPERATURE RANGE
• 850°F (454°C) operating temperature, 1000°F (538°C) maximum temperature

OVERALL SIZE (approximate - oven only)
• 33' long x 8' wide x 18' high

HEAT SOURCE
• Natural Gas

HEATING CAPACITY
• 10,500,000 BTUH ( 3 x 3,500,000 BTU burner)

PRODUCTION RATE
• 70,000 lb. aluminum + 10,000 lb. steel rack/4 gallons of solvent per batch

TOTAL NOMINALWORKSPACE
• 2376 cubic feet (8'x 33' x 9')

AIR DISTRIBUTION TYPE
• Convection - horizontal crossflow

AIR CHANGES
• 13 per minute

NUMBER OF ZONES
• (3) three

INSULATION CONSTRUCTION
• 6 inch "Stop Gap" panel construction, with 6 lb. per cubic foot high temperature mineral wool insulation

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